BushBearing
WHAT WE DO?
BushBearing boasts extensive expertise in various sand casting techniques, accumulated over several decades. This proficiency has established BushBearing as a reputable frontrunner in the field of aluminum, brass bronze sand casting, and centrifugal casting. Our company caters to the needs of both large corporations and small enterprises, manufacturing components ranging from unique prototypes to mass-produced castings. We are involved in every step of the process, from initial design to finishing touches and logistics.
At BushBearing, we prioritize quality and ensure meticulous attention to detail. Our stringent inspection guidelines guarantee that every aspect of the casting, from its external appearance to its internal structure, meets our high standards. We never compromise on quality, and only ship parts that align precisely with our customers’ expectations.
BushBearing boasts extensive expertise in producing Bronze and Gunmetal sand castings. With over a decade of experience, our Non-Ferrous sand castings are renowned for their exceptional quality and craftsmanship. We specialize in fulfilling production run orders ranging from 50 grams to 1000 kilograms in a single piece. Our Foundry utilizes advanced techniques such as Shell Moulding process, CO2, no bake, and oil sand for superior sand casting results. BushBearing is dedicated to delivering top-notch Bronze and aluminium bronze sand castings. We provide a comprehensive selection of P. Bronze, Aluminium Bronze, Mn. Bronze, LTB Gunmetal, Silicon Bronze, suitable for various projects. Components cast using these alloys are designed to withstand exposure to saltwater, corrosive liquids, acids, industrial process fluids, as well as high wear and heavy-duty environments.
The Centrifugal Casting Method is the method to produce pipes by pouring molten metal into a rapidly spinning cylindrical mold in which centrifugal force from the rotation exerts pressure on the molten metal.
Core Technologies –
Advanced centrifugal casting technology produces high-quality castings.
Advantages of Centrifugal Casting – Directional solidification, starting from the outer face in contact with the metal mold, realizes a sound cast metal quality, free of cavity and inclusions. The centrifugal force produces a hollow cylindrical product with no wall thickness variations. Another advantage of the centrifugal casting method is that residual stress after casting is minimized because there is nothing to disturb solidification shrinkage.
Horizontal Centrifugal Casting
Dual-layer Centrifugal Casting
The outer and inner layers are metallurgically bonded into a completely integrated structure.
A wide choice of outer and inner layer combinations is available through perfectly controlling the molten metal temperature and optimally configuring casting conditions.
Products can be designed to have a variety of features by altering the inner and outer layers.
The centrifugal casting process is commonly employed for casting cylindrical-shaped objects. It involves the use of a cylindrical mold that is rotated or spun at a predetermined speed around its axis. The thickness of the casting’s walls is determined by the amount of material added during the pouring stage. One important characteristic of the centrifugal casting process is that the inner diameter of the part must always be round in shape. In general, impurities in the metal tend to have a lower density than the metal itself. These impurities collect in the inner diameter of the casting during the casting process and can be eliminated. As a result, the final casting has a reduced amount of impurities.
Manufacturer of centrifugal bronze casting, gunmetal centrifugal casting, round gunmetal centrifugal casting, lead bronze centrifugal castings, brass centrifugal casting and bronze centrifugal casting in Mohali, Punjab.
BushBearing consistently endeavors to enhance the quality of its products and ensure timely delivery through consistent and significant investments in technology. Currently, key equipment includes:
- 2 Shell Moulding Size 500 x 500 & 600 x 600 & CO2 casting for big moulds
- 2 Induction furnace 800Kg. 400 Kg. 2 Oil fired 800 Kg. 300 Kg.
- 4 Drill Machines 18mm & 38 mm, 8 Leath and milling machine up to 1000
- 2 VMC HASS make 1200 x 600 x 500, 2 CNC 300mm & 500 mm
Our top-of-the-line molding machines are perfectly designed for creating top-notch sand castings and boosting efficiency. You’ll enjoy fewer mold shift issues, enhanced mold durability, superior surface quality, and consistent molding results while cutting down on finishing expenses. At our efficiently run foundry, we specialize in producing large CO2 heavy castings and offering casting machinery that delivers top-tier castings in a range of sizes and intricacies. BushBearing is equipped to handle high production demands, all while maintaining the exceptional quality you’ve come to rely on from us.
By consolidating your manufacturing needs with a single source like BushBearing, you can streamline your production process, reduce lead times, and cut down on logistical and management expenses associated with multiple subcontractors. Our cutting-edge machine tools, including 2 VMC (HAAS MAKE) machining centers, 2 CNC turning facilities, and 4 mechanical Lathe + Milling + Drilling machines, are equipped to handle even the largest castings with precision and efficiency.
For many decades, the skilled technical team at BushBearing has been dedicated to designing successful cast components. We work hand in hand with your product designers to develop and customize your concept or design, maximizing its potential for manufacturing. By utilizing our vast experience, expert knowledge, and advanced Solidworks CAD modeling, we are able to achieve groundbreaking designs in collaboration with our valued customers. These designs can then be manufactured within the required controlled parameters. Designing castings is a highly specialized skill that we excel at.